Modular boiler ksv outdoor placement. Steel hot water heating boilers for external use Deaeration expansion tank

How long will you overpay for heat and water supply, when you can save on installation, maintenance and gas consumption by purchasing a modular boiler KSV!

Modular boiler KSV replaces old boilers and has capital costs up to 4 times lower than block and roof boilers.

Stop paying for heat!

Costs are reduced by 5 times for heat, and for hot water 8 times thanks to new design boiler.

Reduced equipment maintenance costs. Boiler control does not require specially trained personnel.

Reducing losses in the heating network to zero due to the absence of a pipeline outside the heated facility.

An economical blast burner of our own production is several times cheaper than foreign analogues.

Low cost of boilers KSV, compared with a stationary or block boiler.

Block boilers require more than 20 permits, and KSV boilers can be started with just one document.

Why the KSV modular boiler will solve your heating problems?

• All elements of the block boiler house are mounted in one outdoor boiler body.
• Energy savings through the use of energy-saving devices.
• Gas savings due to high efficiency.
• Burner automatics operate at extreme temperatures down to -45 °C
• Quick installation

• Easy start-up (burner has already been adjusted at the factory)
• Long service life (15 years)
• LLC NPO Vr KS produces spare parts for warranty and post-warranty service
• Reduced capital costs by 2-4 times (compared to block and rooftop boilers)
• Possibility of complete electrical independence

ECONOMIC EFFECT in just one heating season!

Technical specifications
modular boilers KSUV

Complete set of modular boiler KSV

The modular outdoor boiler of the KSV series is a 3-pass fire-tube boiler with a blast burner of the GDK series, located in a thermally waterproofed galvanized steel casing. An energy-automatic three-way thermostatic valve is mounted inside the boiler, in piping with a circulation pump of appropriate capacity.

1. Blast burner
2. THREE WAY CRANE
3. DEAERATION EXPANSION TANK
4. Water-water heater

Blast burner GDK - diffusion-kinetic burner

The use of diffusion-kinetic burners (HDK) makes it possible to obtain the same characteristics as when using imported blast burners of the same power, while the power consumption for the burner fan drive is reduced by 3 times, which allows the boiler to operate in a non-volatile mode, up to 72 hours, the noise level is reduced by 2 times. GDK burners can operate at outdoor air temperatures up to -45°C, which is unattainable for foreign-made blast burners. The latter circumstance is decisive when using these burners in boilers with external placement of SWR.

AUTOMATIC THERMOSTATIC 3-WAY VALVE

The formation of condensate inside the fire-tube part of the boiler leads to the build-up of soot, a decrease in efficiency and the failure of the boiler.

The use of an energy-dependent automatic three-way valve, with low hydraulic resistance, allows the use of conventional circulation pumps with a head of 6÷8 m and a drive power of up to 210 W for stand-alone DHW and heating systems with a power of up to 100 kW. This device eliminates the formation of condensate inside the boiler furnace during start-up and operation of the boiler in hot water supply systems.

DEAERATION EXPANSION TANK

DRB is designed to remove gases and compensate for the thermal expansion of the coolant. A decrease in carbon dioxide content leads to the formation of a protective film from CaCO3 carbonates on metal pipes heating systems, heating devices, fire-tube parts of boilers. At permanent job thermal deaeration occurs in the expansion tank, which contributes to an increase in the durability of steel pipelines, heating appliances, and boiler equipment.

KSV 40 - KSV 100 - KSV150 - KSV 500

THE PASSPORT

STEEL hot water BOILER FOR OUTDOOR PLACEMENT

344009 Teplov LLC, Rostov-on-Don, Sholokhov Ave. 237
1.Purpose

Boilers steel universal outdoor placement type KSV are designed for heating and hot water supply of administrative buildings, residential buildings, social and cultural facilities, schools, hospitals facilities for various purposes.

• 
  - Boilers are equipped with an atmospheric or draft burner for low-pressure natural gas or liquid fuel, with an atmospheric burner they are non-volatile gas boilers and are intended for outdoor installation;
• 
  - KSV boilers can be used as a backup source of heat supply at facilities with an unstable power supply system;
• 
  - Boilers are used in heating systems with natural and forced circulation of the coolant;
• 
  - The boiler operates in automatic mode without the constant presence of service personnel;
• 
  - Climatic performance boilers Category 1. GOST 15150-69;
• 
  - Boilers automatically provide standby heating mode when the gas supply decreases;
• 
  - Outdoor KSV boilers automatically comply with safety requirements (clause 4.16 of SP 41-104-2000).

Boilers of the KSV type comply with TU 4931-007-10258780-97. The main parameters are given in the table.

4. Completeness

The completeness of the boiler delivery is shown in the table.

** Supplied by separate order.

The boiler is a combustion device with a water jacket. A bundle of vertical flame tubes is located in the upper part of the boiler. For more efficient heat transfer and increased efficiency, turbulators are placed in the flame tubes. A removable boiler cover is provided for cleaning the flame tubes and turbulators. At the back of the boiler there is an automatic flow regulator 2 (Fig. 1) (only for an atmospheric burner) and a cleaning hatch 6. The automatic flow regulator prevents the flame from breaking off due to excessive draft, and also increases efficiency and reduces gas consumption. The boiler is thermally insulated with mineral wool mats and thin sheet steel, which allows the boiler to be operated without the construction of boiler rooms and furnace rooms. On the front panel there is a thermometer 3, showing the temperature of the coolant at the outlet of the boiler 3, temperature sensors 9 and burner 4. The front panel is closed by a metal heat-insulated door with a screw lock.

The boiler operates in automatic mode. Heat is transferred to the coolant through the walls of the boiler and the walls of the flame tubes. The heat outputs of the boiler and the heating system of the building must be coordinated. An automatic three-way valve 3 is placed in the boiler piping circuit (Fig. 2.3), which prevents the formation of condensate and tarry deposits in the furnace (even with excessive heating system power). For use in heating systems with forced circulation of the coolant, it is necessary to install circulation pumps of the appropriate power according to the scheme shown in fig. 3*. AT closed system heating, the deaeration process occurs by heating the coolant to 90º and removing air through the air outlet devices. Reheating and removal of released air completes the deaeration cycle heating system and serves to protect it from severe corrosion. The KSV boiler with a UGT burner has automatic gas flow control depending on the heat removal of the heating system and the outside air temperature. The KSVs boiler with a UGT burner, in the absence of draft and excess gas pressure in the furnace, switches to the ignition of the igniter, which indicates malfunctions in the gas duct or in the gas supply system.

The boiler is started in the following sequence:

• 
  - fill the system completely with water;
• 
  - open the gas cock on the gas pipeline to the boiler;
• 
  - start the boiler (according to the burner passport);

• 
  - when the temperature on the boiler reaches 60 ° C, turn on the network pump (with forced circulation of the coolant);

• 
  - Install the boiler on the site intended for installation. The chimney, which is an integral part of the boiler, is installed on the boiler. The height of the chimney must be at least 8 m (for boilers with an atmospheric burner).
• 
  - Installation to the heating system and gas pipeline is carried out in accordance with the "Model Rules fire safety for residential buildings, hotels, hostels, buildings of administrative institutions, individual garages” (PPB01-93).
• 
  - Install an automatic thermostatic three-way valve in the immediate vicinity of the boiler in the bypass line immediately behind the wall of the building,
• 
  - Thermally insulate the supply and return lines from the boiler to the building to be heated.

• 
  - Installation and operation of the boiler must comply with the requirements of the Rules for the Design and Safe Operation of Steam and Hot Water Boilers.
• 
  - start-up and adjustment of the boiler must be carried out by a specialized organization that has the appropriate license.
• 
  - when the boiler is stopped in winter for more than a day, it is necessary to completely drain the water from the boiler and the heating system.
• 
  - at the end heating season leave the boiler filled with water to avoid corrosion.
• 
  - it is not allowed to quickly fill the hot boiler with coolant.
• 
  - at a positive air temperature, the boiler must be operated with a load of no more than 80% of the maximum (for boilers with atmospheric burners).

9. Possible malfunctions and how to fix them

10. Manufacturer's warranties

LLC "Teplov" guarantees the operability of the boiler and free replacement or repair of failed assembly units and parts of the boiler within 24 months from the date of commissioning but not more than 30 months from the date of shipment, provided that the consumer observes the conditions of transportation, storage and operation.

• 
  Mechanical damage to the boiler;
• 
  Incorrect connection to the heating system;
• 
  Incorrect operation of the boiler (heating the boiler without water, rapid filling of the hot boiler cold water, use of the boiler as an instantaneous water heater);
• 
  Lack of an automatic thermostatic three-way valve in the heating system;
• 
  Installation of the boiler by an organization that does not have the appropriate license;
• 
  Start-up and adjustment of the boiler by an organization that does not have the appropriate license;
• 
  Excess gas pressure over 5 kPa;
• 
  Lack of maintenance.

All of the above violations of the operating rules can cause cracks in the pipe structures of the boiler, which is not a manufacturing defect.

11. Acceptance certificate

1. Boiler SWR __________ factory number ____________________

complies with the specifications TU 4931-002-79248424-2006, TU 4931-001-79248424-2006 is manufactured in full compliance with GOST 10617-83 and GOST 20548-93 and is recognized as serviceable.

Pipe structures and pipe connections of the boiler were subjected to a hydraulic test with an excess pressure of 6 kg / cm 2 for 15 minutes.

2. Chimney: Diameter _________________ mm,

height _______________________________ m. (not less than 8 m for boilers with atmospheric burner.

Date of manufacture: _____________________________________

OTK representative _____________________________________
Director of operations __________________________________

12. Warranty card

Teplov LLC

Address: Rostov-on-Don, Sholokhov Ave., 237

13. Passport of the outdoor boiler KSV

The boiler is manufactured according to TU 4931-002-79248424-2006, TU 4931-001-79248424-2006

KSV 40 - KSV 100 - KSV150 - KSV 500

THE PASSPORT

STEEL BOILERhot waterOUTDOOR

344009 Teplov LLC, Rostov-on-Don, Sholokhov Ave. 237

1.Purpose

Boilers steel universal outdoor placement type KSV are designed for heating and hot water supply of administrative buildings, residential buildings, social and cultural facilities, schools, hospitals, structures for various purposes.

2. General information about the product

The boilers are equipped with an atmospheric or draft burner for low-pressure natural gas or liquid fuel, with an atmospheric burner they are non-volatile gas boilers and are designed for outdoor installation;

KSV boilers can be used as a backup source of heat supply at facilities with an unstable power supply system;

Boilers are used in heating systems with natural and forced circulation of the coolant;

The boiler operates in automatic mode without the constant presence of service personnel;

Climatic modification of boilers U category 1. GOST 15150-69;

The boilers automatically provide the standby heating mode when the gas supply decreases;

Outdoor KSV boilers automatically comply with safety requirements (clause 4.16 of SP 41-104-2000).

3. Technical data and characteristics of the boiler

Boilers of the KSV type comply with TU 4931-007-10258780-97. The main parameters are given in the table.

4. Completeness

The completeness of the boiler delivery is shown in the table.

* Blast burner available as an option

** Supplied by separate order.

5. Boiler device.

The boiler is a combustion device with a water jacket. A bundle of vertical flame tubes is located in the upper part of the boiler. For more efficient heat transfer and increased efficiency, turbulators are placed in the flame tubes. A removable boiler cover is provided for cleaning the flame tubes and turbulators. At the back of the boiler there is an automatic flow regulator 2 (Fig. 1) (only for an atmospheric burner) and a cleaning hatch 6. The automatic flow regulator prevents the flame from breaking off due to excessive draft, and also increases efficiency and reduces gas consumption. The boiler is thermally insulated with mineral wool mats and thin sheet steel, which allows the boiler to be operated without the construction of boiler rooms and furnace rooms. On the front panel there is a thermometer 3, showing the temperature of the coolant at the outlet of the boiler 3, temperature sensors 9 and burner 4. The front panel is closed by a metal heat-insulated door with a screw lock.

6. Working principle

The boiler operates in automatic mode. Heat is transferred to the coolant through the walls of the boiler and the walls of the flame tubes. The heat outputs of the boiler and the heating system of the building must be coordinated. An automatic three-way valve 3 is placed in the boiler piping circuit (Fig. 2.3), which prevents the formation of condensate and tarry deposits in the furnace (even with excessive heating system power). For use in heating systems with forced circulation of the coolant, it is necessary to install circulation pumps of the appropriate power according to the scheme shown in fig. 3*. In a closed heating system, the deaeration process occurs by heating the coolant to 90º and removing air through air outlet devices. Reheating and removal of released air completes the deaeration cycle of the heating system and protects it from intense corrosion. The KSV boiler with a UGT burner has automatic gas flow control depending on the heat removal of the heating system and the outside air temperature. The KSVs boiler with a UGT burner, in the absence of draft and excess gas pressure in the furnace, switches to the ignition of the igniter, which indicates malfunctions in the gas duct or in the gas supply system.

The boiler is started in the following sequence:

Fill the system completely with water;

Open the gas cock on the gas pipeline to the boiler;

Start the boiler (according to the burner passport);

When the temperature on the boiler reaches 60 ° C, turn on the network pump (with forced circulation of the coolant);

7. Boiler installation

Install the boiler on the site intended for installation. The chimney, which is an integral part of the boiler, is installed on the boiler. The height of the chimney must be at least 8 m (for boilers with an atmospheric burner).

Installation to the heating system and gas pipeline is carried out in accordance with the "Model fire safety rules for residential buildings, hotels, hostels, buildings of administrative institutions, individual garages" (PPB01-93).

Install an automatic thermostatic three-way valve in the immediate vicinity of the boiler in the bypass line immediately behind the wall of the building,

Thermally insulate the supply and return lines from the boiler to the building to be heated.

After installing the boiler, carry out its hydraulic test, for which the system is filled with water, and the pressure in it is raised to 4.5 kg / cm 2 according to the pressure gauge. The boiler is considered to have passed the test if within 15 minutes. no signs of rupture, residual deformations, leaks, pressure drop were found.

8. Indication of security measures

Installation and operation of the boiler must comply with the requirements of the Rules for the Design and Safe Operation of Steam and Hot Water Boilers.

The start-up and adjustment of the boiler must be carried out by a specialized organization that has the appropriate license.

When the boiler is stopped in winter for more than a day, it is necessary to completely drain the water from the boiler and the heating system.

At the end of the heating season, leave the boiler filled with water to avoid corrosion.

It is not allowed to quickly fill the hot boiler with coolant.

At a positive air temperature, the boiler must be operated with a load of no more than 80% of the maximum (for boilers with atmospheric burners).

An increase in gas pressure above 5 kPa leads to failure of the gas burner device.

9. Possible malfunctions and ways to eliminate them

10. Manufacturer's warranties

LLC "Teplov" guarantees the operability of the boiler and free replacement or repair of failed assembly units and parts of the boiler within 24 months from the date of commissioning but not more than 30 months from the date of shipment, provided that the consumer observes the conditions of transportation, storage and operation.

The manufacturer is not responsible in the following cases:

Mechanical damage to the boiler;

Incorrect connection to the heating system;

Incorrect operation of the boiler (heating the boiler with empty water, rapid filling of the hot boiler with cold water, using the boiler as an instantaneous water heater);

Lack of an automatic thermostatic three-way valve in the heating system;

Installation of the boiler by an organization that does not have the appropriate license;

Start-up and adjustment of the boiler by an organization that does not have the appropriate license;

Excess gas pressure over 5 kPa;

Lack of maintenance.

All of the above violations of the operating rules can cause cracks in the pipe structures of the boiler, which is not a manufacturing defect.

11. Acceptance certificate

1. Boiler SWR __________ factory number ____________________

complies with the specifications TU 4931-002-79248424-2006, TU 4931-001-79248424-2006 is manufactured in full compliance with GOST 10617-83 and GOST 20548-93 and is recognized as serviceable.

Pipe structures and pipe connections of the boiler were subjected to a hydraulic test with an excess pressure of 6 kg / cm 2 for 15 minutes.

2. Chimney: Diameter _________________ mm,

height _______________________________ m. (not less than 8 m for boilers with atmospheric burner.

Date of manufacture: _____________________________________

OTK representative _____________________________________

Director of operations __________________________________

12. Warranty card

Teplov LLC

Address: Rostov-on-Don, Sholokhov Ave., 237

13. Passport of the outdoor boiler KSV

The boiler is manufactured according to TU 4931-002-79248424-2006, TU 4931-001-79248424-2006

Factory number _______________________

Heat output, kW ______________

Heating medium working pressure 4.0 bar

Maximum coolant temperature, 95 º

The boiler is tested with a hydraulic test pressure of 6 bar

Date of manufacture ________________

OTK representative ________________

Head of production ______________ M.P.

... *250 0.55*1500 TsNL 40 /100 -0,75/4 9,8 2,8 40 40 15-19 470*210*250 ... AIR132M4 11 SD 100 /40 100 40 9 AIR180M2 30 2900 SD 100 /40a 90 33 ... 7.00 CONDENSATE PUMPS TYPE X, SW Purpose and design: centrifugal, multi-stage, horizontal...

Steel hot water heating boilers for external use

Powered by natural gas and light oil.

Heat output 0.036MW, 0.07MW, 0.095MW, 0.19MW, 0.29MW, 0.5MW.

Installation and operating instructions

KSV-00.12.-30 RE

The guide includes the following sections:

Introduction 3

1 Description and operation of the product 4

1.1 Purpose 4

1.2 General information 4

1.3 General requirements 4

1.4 Specifications 5

1.5 Composition 7

1.6 Device 7

1.7 How it works 7

1.8 Measuring instruments 12

1.9 Marking 12

2 Operation 12

2.1 Operating restrictions 12

2.2 Getting started 13

2.3 Operation 14

3 Maintenance 15

3.1 Safety precautions 15

3.2 Maintenance 15

4 Maintenance. 15

5 Storage 15

6 Transport 16

7 Disposal 16

8 Warranty 16

Introduction

This manual is an important and integral part of the delivery and is handed over to the consumer along with the product. Please read the entire manual carefully important information about the design of the boiler and its correct operation in order to ensure complete and correct use his technical capabilities. Steel hot water heating boilers for outdoor use of the KSV type (hereinafter referred to as boilers) with a heat output of 0.036 to 0.5 MW are designed in four standard sizes and can be operated on light liquid or gaseous fuels. The boiler must be serviced by an operator who has a certificate for the right to service boilers. Persons under the age of 18 are not allowed to work. Workers admitted to work with the boiler must be familiar with the device and the principle of its operation. Persons servicing the boiler must know and comply with general rules safety precautions when working with mechanisms that have an electric drive. When operating the boiler, in addition to this manual, the following regulatory and technical documents must be additionally used:

Rules for the design and safe operation of steam boilers with a steam pressure of not more than 0.07 MPa, hot water boilers and water heaters with a water heating temperature of not more than 115 ° C.

Safety rules for gas distribution and gas consumption systems. PB.

Passport and operation manual of the burner device (burner)

1. Description and operation of the product.

1.1 Purpose

KSV (steel hot water boiler) outdoor heating is designed for heating administrative and industrial buildings and facilities, residential buildings, structures for various purposes and hot water supply when using flow and high-speed boilers.

1.2. General information about the product

The boilers are equipped with an atmospheric or draft burner for low-pressure natural gas or liquid fuel, with an atmospheric burner they are non-volatile gas boilers and are designed for outdoor installation;

Boilers are used in heating systems with natural and forced circulation of the coolant;

The boiler operates in automatic mode without the constant presence of service personnel;

Climatic design of boilers U category 1. GOST;

1.3 General technical requirements

1.3.1. The boilers must use gaseous and liquid fuels of the type recommended by the Manufacturer. Depending on configuration additional equipment the boiler can operate on the following main types of fuel:

– gaseous fuel– natural gas GOST 5542-87;

– light liquid fuel- diesel fuel, (solar oil) GOST 305-88, TPB TU, viscosity at 20º C, 4 - 6x1 - 6); m2/S (cSt);

Attention!

1. The possibility of using other types of fuel must be agreed with the Manufacturers of the boiler and burner devices.

2. The fuel used must correspond in its characteristics to the fuel specified in the documentation for the burner.

1.3.2. Feed water quality indicators must comply with the requirements of the Rules for the Design and Safe Operation of Steam and Hot Water Boilers, PB 10-574–03”; GOST.

Attention!

Burners used with the boiler must have a valid certificate of conformity of the State Standard of the Russian Federation, a permit for the use of Rostekhnadzor of the Russian Federation

(Gosgortekhnadzor of the Russian Federation) and approval of the boiler manufacturer for use as part of a boiler unit.

1.4. Specifications, performance parameters and functional features outdoor boilers of the KSV series

Table 1

Technical characteristics of boilers for external use of the KSV series, operated with blow-type burners.