How to make an electric carrier on a reel. How to make an extension cord on a reel

Not everyone has the opportunity to purchase a cable winder, or they are not satisfied with the parameters of the product, since a long extension cord will not fit on the purchased reel. Therefore, it is necessary to make a device from improvised materials. Do-it-yourself reel for an extension cord is made in a few hours.

materials

Sold in a plumbing store desired material to assemble the device. The price of pipes is low, therefore affordable for everyone. Inventory list:

• plastic bay;
• plywood;
• polypropylene pipe;
• the wire;
• socket;
• fork;
• fitting.

Surely, any owner of a summer residence has an elementary tool.

Tools

Do-it-yourself working equipment for making a coil for an extension cord should be with any cottage owner. If there are no electric tools, then they can be rented from a construction company. Scroll:

• sharp knife;
• screwdriver;
• pliers;
• dowel;
• self-tapping screws;
• ruler;
• pencil;
• soldering iron for plastic;
• screwdriver;
• drill;
• sandpaper;

Instead of a soldering iron for polypropylene, you can use bolts and nuts to fasten pipes.

Assembling the plastic jig

All parts are pre-cut and prepared by laying them out at the workplace. This makes it easier to get results. How to make a reel for an extension cord with your own hands step by step:

1. A circle of suitable diameter is drawn on plywood or MDF sheet. If the material is thin, then 4 parts must be made in order to glue them together in pairs with quick-drying glue. Cut blanks with a jigsaw or a hacksaw for metal.
2. The resulting elements are symmetrically glued to each other with double-sided tape. According to the diameter of the sleeve on which the cable will be wound, a circle is drawn on the cut-out pieces of plywood. Cross-shaped lines are outlined and with the same step and dots are placed at the installation site of the sleeve. Also, one point is located in the center of the wooden disk. The wood is treated with sandpaper along the edges, since it is difficult to make an even cut with a hacksaw.
3. Cut 4 metal or aluminum tubes with a diameter of 10 mm along the length of the sleeve, for example - 25 cm. You will need 8 dowels of 8-ki. Plastic rods are driven into the tubes with a hammer, in which they must be firmly established.
4. At the marked points, holes are made with a drill with a diameter slightly smaller than the black self-tapping screw. A hole with a cross section of 22 mm is made in the central mark on a wooden disk.
5. A tube is applied to each hole on the circle in the inner part and screwed with self-tapping screws. You should get 4 pins, a sleeve made of plastic pipe. If the axis diameter is 15 cm, then the pins must be positioned in accordance with this size. On the reverse side, another wooden disk is installed and screwed on with screws.

Attention! The plastic sleeve from the pipe must fit tightly on the metal rods so that it does not rotate during the twisting of the wire.

Making a holder from tubes

At the second stage, a polypropylene coil stand is made. There must be a device for soldering pipes, without which it is impossible to make a coil for an extension cord with your own hands from polypropylene. Progress:

1. They make a rectangular bottom frame that is installed on the ground. It is assembled from plastic parts, corners and tees. On the elongated part, a tee is soldered in the center so that the free exit goes up. A vertical stand is attached so that it is higher than the drum, to which a tee is also attached in the middle, only the exit should be directed horizontally into the frame. A horizontal tube is mounted into this hole by soldering - this is the axis for rotating the coil.
2. At the top of the vertical rack, a handle from the tube is horizontally fixed. Furniture plugs are placed at the ends. The drum is put on a polypropylene sleeve and a clip is fixed on the edge.
3. A hole is drilled in the disk, the plug is removed from the extension cord and the cable is pushed through a wooden circle so that the socket is outside. It is attached to the drum with self-tapping screws. Install the plug back. A wooden short rod (handle) is screwed to the product with a screw. This part will make it easier to wind the wire.

Attention! It is better to make a coil for an extension cord with your own hands according to photos and drawings.

Installation of a wooden drum

From improvised means make a spectacular device for winding the wire. Step by step assembly:

1. A piece 15 cm long is cut from a log with a diameter of 10-15 cm. 2 wooden disks are made of plywood 1 cm thick. The blanks are treated with sandpaper so as not to drive splinters into fingers during operation.
2. Circles are screwed with screws on the sides of the log. With a long drill with a section of 22 mm, a hole is made through the middle of the wooden disk so that it passes through another circle.
3. They take an even stick 2 cm thick, from which 22 cm are cut off, but in the event that the length of the axis is 15 cm and the thickness of the discs is 1 cm each. The part is pushed through the log part.
4. Along the edges of the axis, long and even sticks are screwed from under the handle of a rake or shovel so that their size is larger than the drum. If the diameter of the coil disks is 30 cm, then the axis is screwed in the middle on wooden rods 50 cm long.
5. A crossbar from a stick is attached to the upper part. Black screws are used. A hole is made in the disk, a cable is inserted into it, the socket is screwed to the circle.

The device is installed with the pins in the ground, with the handle up. Turn the drum by hand until the cable is completely wound. This is the simplest version of the reel for the extension cord. Do it yourself in 1 hour.

metal structure

To make a coil for a cable extension with your own hands from iron, you will need welding machine. Material for assembly can be found at hand in the country. How to do it:

1. Circles are cut out of 2 sheets with a cutter. The edges are cleaned with a grinder.
2. In the middle of the blanks, a hole is made with a drill with a diameter of 1.2 cm.
3. Cut off an iron tube of the desired length with a section of half an inch. They take round reinforcement and cut off a certain part with a grinder.
4. The disc is placed on the table, the tube is vertically installed exactly in the center, which is aligned with a square, the part is seized by welding. On the reverse side, do the same work. Smooth fittings are pushed inside the pipe.
5. Construct 2 triangular frames from the corners. In the middle, where the axis will be located, a corner is welded horizontally on one and the other workpiece and holes are made in the center. The lower part of the triangles is connected by corners, and a handle is mounted at the top.
6. The coil is held at the level of the holes for the rod. Reinforcement is pushed into the hole. On one side, they are attached by welding, and on the other, a handle is made to rotate the drum. Also, a cable entry is burned in the disc. The socket is fixed on a circle.

Get a durable homemade coil for the extension cord. Anyone can make, paint and test for performance with their own hands.

Mounting the carrier from scratch

A protective sheath is cut off from one end of the cable by a few centimeters. Carefully remove the strands from the copper wires so that they are exposed. The carrier is disassembled, the wire is placed in a special groove, and the wires are passed through the clamps, after unscrewing the small bolts. The fasteners are clamped back with the wiring, the top cover is applied and the box is tightened from below with bolts or screws.

It's the same with a fork. Also removed from the cable protective covering by 2-3 cm. Wires are removed from the wires. Disassemble the plug and unscrew the bolts on the mounts. Wires are passed into these places, the latches are twisted back. The cable is installed in the groove. A cover is applied on top and tightened with a bolt.

There are situations when the extension cord is short, and the subject of connection is further than the length of the extension cord. Of course, you can take another one to connect them and connect electronic equipment. And if there is no other extension cord and socket nearby, but there is lighting (an electric incandescent lamp socket), then you can be smart. Do-it-yourself extension cord ideas arise.

How to connect an extension cord to the network using a lamp

So, we need pliers, insulating tape, a lamp, wire cutters and the extension cord itself. We take the lamp, carefully break the glass, remove the glass burrs from the threaded part of the lamp with pliers. We leave the central glass rod, then we bite off the central antennae with wire cutters, leave the side electrodes.

We take an extension plug, one electrode and tightly wrap several turns on the plug pin and isolate it with insulating tape. Moreover, the glass rod should be between the pins of the plug in the middle.

We do the same with the second electrode and part of the plug, then we wrap the entire connection with tape for elasticity and insulation. We screw our knot into the cartridge, turn on the switch and the extension cord under voltage.

Do-it-yourself extension cord

Often, when choosing an extension cord, the question arises: which one is better, and whether it can withstand a large load, well, it seems good quality but short cord. In order for the extension cord to be to your liking, in terms of quality, the number of places in the socket block and the length suits you, it is preferable to make it yourself. This is not difficult.

Before you start making an extension cord yourself, you need to purchase a cable, an electrical plug and an outlet block. As for the choice of cable: it is necessary to take into account the length and load for it.

Basically, those who make extension cords with their own hands use a cable for large loads from 3 to 5 kilowatts. The most optimal soft two-wire copper cable made from a lot of wire copper is P V C, the cross section of which is 2-2.3 mm.

Let's turn to the instructions on how to make an extension cord yourself.

• It is necessary to remove the top layer of cable insulation 5-7 centimeters, then strip the wires 1-1.5 centimeters.
• Then we disassemble the plug by unscrewing the screw, loosen the fixing clamp in the plug with the screw.
• We connect the wires to the plug contacts and clamp them with screws, fix the cable with a clamp and assemble the plug.
• Let's disassemble the socket block and connect the wires to the contact plates, just like on the plug. Then we assemble the block.

It is not at all difficult to make an extension cord yourself, it will cost you many times cheaper than buying it in a store.

Reel extension

Consider another way how to make an extension cord on a reel yourself.

We will need a cable, the length of your choice, a socket block, a plug, two washers, an 8 mm bolt 16 cm long and a nut, an electric jigsaw, a screwdriver with a 8 mm drill and a reel.

First, let's make a coil. We cut out with a jigsaw two pancakes perfectly even, the diameter of which is 25 - 30 centimeters. The material is suitable - plywood, chipboard. Next, in the pancakes, we drill a hole exactly in the middle, cut it off evenly polyethylene pipe 13 cm long, 5 cm in diameter.

Then, we put a washer on the bolt, the bolt itself with a washer, push it into the hole in the pancake, then we put on the pipe, then the second pancake, washer, nut and tighten them together.

The polyethylene pipe serves as a sleeve between the pancakes. As you tighten, the sleeve must be centered. We drill another hole on the pancake from the edge 3 cm to the center. On one side of the cable we connect the socket block. We push the other end of the cable from the outside inward until the socket block rests against the coil, we fasten the socket with self-tapping screws. We connect the plug to the cord. And we wind the cord on the sleeve. The extension cord with the coil is ready.

Extension connection at break or extension

With long-term use of an extension cord, sometimes the cable closes due to kinks, blows once applied to the cord, etc. Maybe they wanted to increase the length of the extension cord. Consider how to connect the extension cord with your own hands.

First, unplug the power cord. If the cable is shorted, it will be immediately visible, cut off on both sides from the epicenter of the circuit 10 cm, wipe off the soot. We remove the upper insulating sheath of the cable 5 cm, clean the wires 1.5 cm on both sides.

Two bare wires we twist together as tightly as possible, preferably without gaps for good contact, this will prevent the connection from heating up under load. We isolate the twist with insulating tape, and do the same with other wires, be sure to wrap both twists with insulating tape, for twisting elasticity and strength.

Some prefer soldering wires, this method is better than twisting. The soldering of wires and insulation is carried out in the same way. When extending the cable, the same work is done

What can you make an extension cord at home

If there is no purchased cable, then from what can you make an extension cord at home. Some far-sighted people, in the event of a breakdown of any electrical appliance that go only for scrap, for example: a vacuum cleaner, a drill, a refrigerator, an electric furnace, etc., cut off the cords and leave them as they come in handy.

And indeed, from several shreds of cords of different lengths, you can assemble a good extension cord. The old wiring will also fit after replacement.

Helps with connection step by step assembly extension cords and instructions for assembling extension cords. Of course, this option is a way out for urgent need, but not for permanent operation, in order to avoid fire safety.

Do-it-yourself photo of extension cords

Almost every builder or repairman who uses carriers every day is familiar with such a phenomenon as the appearance of knots on the cable. With them, in general, it turns out directly mysticism - one end is plugged into an outlet, a puncher is connected to the other. Despite the removal of these two ends from each other, knots almost always appear on the carrier in an interesting way - it is impossible to fight this phenomenon. They are absent only in the case of using an extension cord on a reel - this will be discussed in this article, in which, together with the website, we will deal with the issues of choice and self-manufacturing such a beautiful and convenient thing as an extension cord on a reel.

Extension cords on a metal reel photo

Extension cord on a reel: how to choose and distinguishing features

By and large, there is nothing to choose on the coil - this product has no varieties at all, and they can differ from each other only by three indicators.

Alternatively, the manufacturer can also be added to this list, but this will not be entirely correct. Nevertheless, paying attention to who made the extension cord on the reel is not only possible, but also necessary - it is from this moment that the quality of the product primarily depends.

Electric extension cord on a reel: advantages and disadvantages

Probably, I started from the wrong place - first it was necessary to deal with the advantages and disadvantages, and then move on to the choice. Well, okay, as they say, better late than never, and everything is known in comparison - of course, we will compare with carrying without a reel. What will we evaluate? Features and ease of use.

In general, an extension cord on a reel is convenient only in one case - when it plays the role of a stationary connection point for other carriers. Well, even when not quite mobile equipment is connected with their help - for example, or. This is if we talk about construction - if you choose such a carrier for home and for giving, then it will be convenient in any case.

Extension cord on a reel with grounding: how to do it yourself

The main problem in the manufacture of such products with their own hands, oddly enough, is not the drum, but the frame on which it is installed. Let's just say that you can't bend it from wire, and not every person knows how to cook or know how. It is for this reason that the issue of self-manufacturing a carrier on a reel needs to be addressed from the ground up - solve it, everything else will not seem too complicated for you. As a hint, I can throw a couple of ideas.

The next carrying element on the reel is the reel. An elementary version of its manufacture is the use polypropylene pipe and plywood. If we represent this process in stages, then it will have the following form.

1. We take a piece of pipe (32 or 40 mm in diameter) of the required length and solder the couplings on both sides.
2. Further, again, on both sides we solder pieces of pipes into these couplings.
3. Now we put on the disks pre-cut from plywood on the pieces of pipes and fasten them with standard plugs for this polypropylene pipe.

The result should be something resembling dumbbells. The only thing you need to pay attention to in the process of manufacturing such a drum is the evenness of the soldering. Curvature is primarily a beating during rotation, and beating is an inconvenience to use.

Extension cord on a reel with grounding photo

1. Connect the drum to the base. As an axis of rotation, a threaded stud is perfect, skip which inside the polypropylene tube through in advance drilled hole will not be labor. The only thing that can really turn out to be difficult is to ensure a long-term movable connection between the stud and the frame - this will not work without bearings. In principle, the coil will work without them, at least for some time - but if you want to use it for a long time, then bearings are needed, and you will have to break your head over their fastening and installation.
2. Put a few on the reel (you can immediately block from the old extension cord), connect the required amount of cable to them, then add a handle to the drum and wind up the carrier.

Basically, everything. We can say that the carrier with the reel is ready. Naturally, one should not forget about right choice sockets and cables - in fact, it was because of them that all this trouble was started. At a minimum, you will need a round wire with a cross section of 2.5 squares and sockets with a plug, designed for a working current of at least 16A. With the combination of all this in one scheme, I think you can figure it out on your own.

In conclusion of the topic about the extension cord on the coil, I will add only one thing - in my opinion, the game is not worth the candle. With the manufacture of such a carrier, you are more manure than it will be useful - if you decide that you really need it, then it is easier to buy it. In addition, it is not a fact that the carrier of this type made by you will last a long time and will be really practical and convenient. In general, the chances that you will be disappointed in it are quite a lot.

Reading time ≈ 4 minutes

A universal do-it-yourself extension cord reel is a fairly necessary attribute in any garage or household. With the help of a rotating drum, you can increase the functionality and usability of the portable cable. Made from minimum set materials, the coil will protect the wire from damage, which has a positive effect on the durability and reliability of operation.

Key steps for manufacturing and assembling a reel for an extension cord

1. Making a sleeve for a drum. A universal homemade reel for an extension cord will rotate. Therefore, it is important to make a reliable sleeve with locking washers. To do this, you need to take a pipe with a cross section of 20 and 25 mm. The material is cut to the width of the drum, taking into account the installation of the fixing bolt. In this case, the tubular element with a cross section of 20 mm must be cut with a margin of at least 5 mm in width. The smaller pipe diameter must be freely inserted inside. Bushings machined from steel 2-4 mm thick are installed on the sides of the axle. The movable element is fixed with an M8 or M10 bolt.

2. Support for the coil from a profiled pipe. In the instructions in the photo, where it is indicated how to make a coil for an extension cord, there is a structurally important element - a U-shaped rack. This part can be made from sections of a profiled pipe 20x20 mm and 20x40 mm. Initially, it is important to determine the dimensions of the structure, taking into account the dimensions of the rotating drum. A pipe 20x20 mm is cut according to the required parameters and welded together in the shape of the letter P. The central part is marked in the center. After that, a pipe 20x40 mm is vertically welded.

Important: The 20x40 mm pipe must be welded as evenly as possible so that in the future there will be no difficulties with the rotation of the drum. To do this, it is recommended to use a square or building level.

3. Mounting the axis for the drum on the rack. The axle must be welded to a 20x40 mm pipe. First you need to note the position of the drum in height. round pipe 20 mm is welded to profiled electrode welding. You will also need a thrust washer, which will act as a retainer for the drum. If necessary, the washer can be welded to the profile.

4. Handles for reel and carrier frame. Handles are necessary for the convenience of using the reel. Handles from a grinder or drill are suitable as the main elements. The large handle must be fixed to the top of the 20x40 mm profile with a nut. The small one should be located on the coil itself. The handle for rotating the drum can be made from a bolt or stud. Also suitable for a handle with a roller. In such a case, smoother operation of the rotating mechanism can be obtained.

5. Installation of sockets on the coil. Before you read how to make a reel for an extension cord with your own hands, you need to purchase everything constituent elements to assemble the product. For normal operation of the device, panel sockets must be purchased. This type of socket is quite convenient and most suitable for installation. Mounting options are shown in the photo below. For reliability, the sockets can be fixed on self-tapping screws with a cap. Fasteners of sockets are selected individually, taking into account the width of the plastic drum.

6. Installing the drum on the axle. After mounting the sockets and the handle, the coil must be fixed on the axis. To do this, a drum with a sleeve is put on a 20 mm pipe. The outer part of the axle is fixed with a bolt or nut, depending on the type of design chosen. The tightening of the locking mechanism should be carried out taking into account the free rotation of the drum. After tightening, the coil should not jam.

7. Winding the electrical cable on the coil. For the intended use of the product, you will need to wind the cable. Almost any wire with a core cross section of 1.5-2.5 mm2 will do. Winding must be carried out taking into account the mechanism for fixing the cable. A plug must be present at the end of the wire to turn on, and the installed sockets must be connected in series. The number of sockets depends on overall dimensions drum.

Important: For safety reasons, all contacts should be isolated.